Automated Machine Production

Our goal is to make products which will please our customers.

We are involved in the development, design and manufacture of automated installations which utilize not only specialized equipment, but generic machinery as well.
We have achieved production which is unaffected by people, countries, places or changes by developing low-cost automated technology.

In order to meet requests for production methods, such as "make working easier", "lower production costs" and "raise product quality", we use our wealth of technological experience to provide equipment which will produce high levels of precision, speed and reliability. We can meet all the needs of our customers, from the planning and design stages right through to the production of automated equipment.

Soft / lightweight component setting

Sheet punch, bonding equipment

The "component punch system" cuts with a high level of precision to match the finish of soft and lightweight components and is able to attach from a positioned state. Capable of precise attaching by supplying components with overlapping positions. We offer automated attachment of soft and lightweight components through our automated double-sided tape assembly system.

Component punch system

Component punch system
[Example]
Material
Thickness 80μ / 150μm
Accuracy ±0.3mm
Longitudinal directional straightness deviation: 0.2

Double-sided tape application system

Double-sided tape application system
[Example]
Tape size Width:3.5mm~6mm
Roll diameter:Φ400mm
Tape length 5mm to 300mm
Cut accuracy ±0.5mm
System overview
  • ・Measurements for tape cutting can be configured as desired.
  • ・Comes with a tension controller to maintain speed and tension even if the roll diameter changes.

Labeling machine

In-house barcode printer

An automated label application machine to increase work efficiency.
Labeling is prone to wrinkles and air bubbles, but the introduction of a labeling machine simultaneously addresses those issues and improves label quality.

(1) Pick-and-place technology
  • ・No-load, wrinkle-less, picking in any state
  • ・No-load, wrinkle-less, placing in any state
(2) Sensor technology
・Non-contact detection positioning
(3) Inline processing technology
  • ・Softwood processing technology
  • ・Temperature control
  • ・Application time (wrinkle smoothing)
Barcode (Color OK)

Image processing

We provide image processing to meet the needs of our customers through low-cost CDD cameras and multi-functional detection software.

Example of system configuration -Product sorting-

Image processing
Image processing

Detection Cases

[Visual inspection]
Usage
Metal component appearance (cracks and scratches) scan.
Detection accuracy level: 5μm
<Detection point>
Cancels the work material effects and detects the position of defects such as scratches and cracks by digitizing the set threshold and displaying the difference in brightness of the surroundings.
Usage
Appearance (burr) detection of resin compound components.
Burr detection accuracy: 0.1mm
[Color difference scan]
Usage
Resin compound component appearance (hue) scan.
<Detection point>
Cancels the work material effects and detects the position of defects such as scratches and cracks by digitizing the set threshold and displaying the difference in brightness of the surroundings.

Blow bottle post manufacture processing

Automated development of blow bottle post-manufacture processing for photocopying machines.
We are building up achievements in-house and developing them for international production points.

  • ・Product cutting
  • ・Air leak scanning
  • ・Inner diameter measurement, gravimetric determination
  • ・Appearance testing
  • ・Peron seal application

Toner refill device
 

Automated scan for printed circuit boards

Similar inspection costs as overseas producers from the introduction of generic automated inspecting devices.

FA automated installation

Image scan device

Top of Page